Tag Archives: kiln

Fall Open Studio

Just a short post of some pictures from the studio sale this weekend.

Chosen Karatsu Slabs

I had to make a batch of slab plates after the fall wood kiln firing, because every one of my slabs cracked in that firing. Turns out the clay I used was high in silica, and didn’t agree with the long wood kiln firing. The silica turned into cristabolite, and all pots made with that clay experienced shivering, or cracking, no matter what glaze they were paired with, and across a range of temperatures.

Forward a few weeks, and I’m frantically trying to get some replacement plates fired because this weekend is the fall open studio event, followed by an exhibition in Nagasaki during the first week of Dec.

For the most part this firing went well, aside from the fact that I exploded my large platter. Drat.

Fall 2014 Wood Firing Continued

The unloaded pots have now been hammered, moved inside the studio, or are getting refired. The ones that have been moved inside the studio are starting to get cleaned up and polished, in preparation for next spring’s shows.

All in all, there were some 750+- pots in this load. I’m not sure of an exact number because I started smashing before I had a count.

Here are some of the pots that I started cleaning up today. Most of them are small  dishes, ranging from 10 – 17cm across.  All sizes listed are width, and are approximate measurements.

I have this recurring nightmare…

before every firing of the wood kiln. Actually it is four separate recurring nightmares. In the first, I am loading pots onto normal wood shelves in a fairly standard living room, for some reason not worrying that the lot of it will burn up with the entire house. BUT, for some reason, I always remove all of the lamps and light fixtures, because they and they alone can’t handle the  high temps.

In the second, we are firing the kiln as usual, and we are into the third day, just hours before finishing and I realize that I FORGOT TO LOAD THE KILN… This one is by far the worst of the dreams. The feeling of sudden panic is positively sublime. Very happy to wake up (and realize it was just a dream) after this one…

The next is not quite as bad as the previous, but still pretty unsettling.  It starts out well enough: I have just unloaded a very successful firing and am so happy with it that I decide to fire again. Because it is a dream, I miraculously have enough glazed ware to load the kiln up again in about 2 days (Normally takes me 10). I get everything loaded, and start the fire, but about a day into the firing I realize I ONLY HAVE ONE DAY WORTH OF FIREWOOD! This one also wakes me up with that icky panicky feeling.

The third is not a nightmare per se, but a recurring dream about a kiln that doesn’t exist. It is a large single chamber, with white interior, and there are shelves on the walls and in the center of the large chamber on a sort of island. The floor, walls, and island are all white and rough with kiln wash. There is no chimney, and the kiln is connected to the fire box via an elevated brick tunnel, which goes out the rear of the chamber about 2 meters, turns 90 degrees right, stretches about 8 meters, then takes another 90 degree right turn, where extends forward and turns into the firebox. From the firebox to the kiln forms a large U shape. Even more strange, the firebox is open to the sky and steps up to the flue channel, which somehow ‘sucks’ in the heat of the fire. The firebox is probably 4 meters long/deep, and the wood used is huge: entire tree trunks shoved in and stacked in a criss cross pattern, burning.  Any one have a kiln that looks like this?

Coming up to this fall firing in Oct., I feel as though everything is under control, and no particularly strong feelings of anxiety, yet the dreams continue, including 2 nights in a row now, a dream of some of my teeth falling out. Seems quite normal in the dream at least…

TV Crew Visit Studio

Today I had a very nice visit from a television station who did a very nice job of filming the studio, as well as conducting an interview with me for a show segment coming up in August. They filmed the studio and kiln, me making a coil and paddle jar, me glazing a bisqued piece of  similar form, and also finished pieces which had the same glaze as the demo forms.

All in all, a very thorough job on their part, although I have no idea how they will edit everything down to fit in a 5 minute segment.

I had taken photos of the crew to put up on the blog, but apparently the station prefers not to have behind the scenes images of its projects made public, so I am leaving them out for now.

I will, however, include a few images similar to what may show up on the air in a few weeks. Also, once the show airs and the segment is viewable on the internet, I will post a link to it for all this blog’s viewers.

Making Furniture

Nope, not that kind…

These last 2 weeks I have been getting over my fear and loathing of slabs, because I have finally figured out how to keep them from cracking during drying. So, lots of slab plates for starters, then a customer came in who wanted even more in different sizes for his sushi restaurant. This is good high end restaurant, and there is a very high chance of repeat business.

Anyway, I had been using someone else’s risers for my plates, but since I needed my own anyway, I spent a few hours today mixing up some fireclay and press molded my own risers.  Below are pictures of the very simple process. These risers will be used during drying and also during firing to support corners and edges. The fire clay is very rough and easy to grind off if the glaze runs and sticks to it.

Riser jig. I just press in a clay coil then trim lengthwise with a wire.
Riser jig. I just press in a clay coil then trim lengthwise with a wire.
Risers sitting on plaster to stiffen.
Risers sitting on plaster to stiffen.
Risers before cutting
Risers before cutting
After cutting, about 360 risers.
After cutting, about 360 risers.

Here are some of the plates that have been made so far:

 

Slabs cut and laid to rest/stiffen for a night.
Slabs cut and laid to rest/stiffen for a night.
Stiffened slabs cut to match template.
Stiffened slabs cut to match template.
Finished and supported with risers.
Finished and supported with risers.
Natural stone texture.
Natural stone texture.
Four sided slab plates, 22cm x 15cm.
Four sided slab plates, 22cm x 15cm.
Square slab plates, 25cm square
Square slab plates, 25cm square
Thrown/stretched slab 'Abalone' plates
Thrown/stretched slab ‘Abalone’ plates
More slab plates, this time much more flat, so that picking up sushi is easy.
More slab plates, this time much more flat, so that picking up sushi is easy.